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EV Ultra cable is an innovative EV charging cable range developed by Doncaster Cables, combining power and data connectivity for efficient, reliable installations. Available in popular sizes including 4mm, 6mm and 10mm, the range offers versatile cabling solutions designed to simplify electric vehicle charger installations.
Manufactured in the UK by Doncaster Cables, EV Ultra cable is designed specifically for EV chargers, combining power conductors with integrated data connectivity. This innovative construction eliminates the need for separate power and communication cable runs in compatible installations, helping reduce installation time while achieving a neat, professional finish.
The range includes standard power and data cables, enhanced Cat 5 data configurations and steel wire armoured (SWA) options for installations requiring additional mechanical protection. Available in three-core and five-core variations, EV Ultra accommodates different single-phase and three-phase charging requirements.
Browse our complete selection of Doncaster EV Ultra cables to explore the available sizes and configurations.
EV Ultra cable is manufactured in several conductor sizes to accommodate different electrical loads, cable runs and charging applications. Selecting the appropriate size is essential for maintaining electrical performance, with cable length, current demand, voltage drop and installation conditions all influencing the final choice.
Popular EV Ultra cable sizes include:
4mm EV Ultra Cable – A compact option for suitable single-phase EV charging installations where electrical loading and installation conditions permit.
6mm EV Ultra Cable – One of the most popular sizes for domestic EV charging installations, offering a practical balance between conductor capacity and ease of installation.
10mm EV Ultra Cable – Commonly considered for installations with greater electrical demands or longer cable runs where voltage drop requires particular attention.
16mm EV Ultra Cable – Available for higher-demand applications where a larger conductor size is required by the electrical design.
Among the available options, EV Ultra cable 6mm is a particularly versatile choice for residential charging installations, while 10mm EV Ultra cable provides an alternative for circuits requiring larger conductors.
The correct cable size must always be determined by a competent installer in accordance with BS 7671 and the charging equipment manufacturer's requirements.
EV Ultra has become a recognised solution for professional EV charging installations thanks to its practical design, dependable construction and focus on installer convenience. Developed by Doncaster Cables, the range combines established British cable manufacturing expertise with features specifically suited to modern charging infrastructure.
Its integrated power and data construction helps reduce the number of separate cable runs, simplifying installation through walls, buildings and external routes. This can save valuable time on site while delivering a cleaner appearance around charging equipment.
Manufactured using high-quality materials, EV Ultra also offers a maximum conductor operating temperature of 90°C under its specified conditions, providing suitable performance for demanding electrical applications.
With multiple conductor sizes, data configurations and armoured options available, electricians can select a cable suited to their particular installation requirements.
EV Ultra is available in several configurations, allowing installers to choose the appropriate combination of electrical conductors, data connectivity and mechanical protection.
Standard EV Ultra cable incorporates power conductors and a screened two-core data cable within a double-sheathed construction. This arrangement is suitable for compatible charging systems requiring power and basic data connectivity.
EV Ultra Cat 5 cable incorporates a four-pair screened data cable alongside the power conductors. This provides additional data connectivity options for compatible charging equipment and associated communication requirements.
For installations requiring additional mechanical protection, EV Ultra SWA cable incorporates galvanised steel wire armour within its construction. Armoured configurations are particularly useful where the cable route requires enhanced physical protection, subject to the appropriate installation method.
Both three-core and five-core configurations are available across selected products, supporting single-phase and three-phase applications respectively.
EV Ultra cable is manufactured by Doncaster Cables using established production processes and materials selected for electrical performance and durability. The range is BASEC certified, providing independent assurance of compliance with applicable product requirements.
Its stranded copper conductors are manufactured to BS EN 60228, with thermosetting XLPE insulation and a durable outer sheath providing protection for the internal conductors. The double-sheathed construction also helps protect the integrated data cable during handling and installation.
EV Ultra is designed for installation in various environments, including surface-mounted cable runs, cable trays and suitably protected underground routes. Installers should always consult the relevant technical specifications and BS 7671 to establish the correct cable selection, installation method and required protection.
EV Ultra cable is a specialist electrical cable manufactured by Doncaster Cables for electric vehicle charging installations. It combines power conductors and data connectivity within a single cable, reducing the need for separate cable runs.
A 6mm EV Ultra cable may be suitable for a typical 7kW single-phase EV charging installation, depending on the cable length, installation method, ambient temperature and other electrical design considerations. The conductor size must be verified by a competent electrician before installation.
10mm EV Ultra cable may be required where the installation demands a larger conductor size, particularly for longer cable runs or circuits with greater electrical loading. The appropriate size must be determined through electrical design calculations rather than charging power alone.
Standard EV Ultra incorporates a screened two-core data cable, while EV Ultra Cat 5 includes a screened four-pair data cable. The appropriate version depends on the communication requirements of the EV charger and associated equipment.
Certain EV Ultra configurations can be installed underground when suitable mechanical protection is provided. SWA versions incorporate steel wire armour for additional protection, although the complete installation must still comply with relevant electrical requirements.
EV Ultra is designed and manufactured in the United Kingdom by Doncaster Cables, an established British manufacturer specialising in electrical cables, flexible cords and innovative wiring solutions.
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